Product - 100DPC Multi-trim DRAG® Production Choke Valve

​​​​​​Located at the wellhead, where the well-fluid is first extracted from the field, the production choke valve is arguably the most severe service application in the oil and gas industry. It is essential for providing controlled pressure for downstream processes and needs to handle some of the most difficult fluids and conditions in the entire oil and gas process chain. With the 100DPC production choke valve, IMI CCI have standardised a product range to maximise valve service life and minimise total valve life cycle costs by addressing the specific severe service concerns which apply to this arduous application, including the following:

  • Multi-phase fluid which can make accurate sizing difficult
  • High pressure drop which leads to high kinetic energy levels, which causes erosion, vibration and noise
  • Potential for high solid content which leads to further erosion issues and potentially clogging
  • High concentrations of acids (H2S, CO2), chlorides and chemicals which can cause corrosion issues
  • Long field life with large variation of inlet pressures which subsequently require a wide range of CV’s to maintain flow rates​

​Introduction video

 

​Key features

​The 100DPC production choke valve, addresses the application-specific concerns above by incorporating the following aspects into the product design:
  • Erosion, vibration and noise are symptoms of high kinetic energy levels. Guarantees optimum wear resistance in erosive conditions due to energy & velocity control with multi-stage & multi path DRAG® trim technology
  • Key trim components are produced from solid tungsten carbide for additional erosion resistance
  • To address corrosion, all wetted surfaces on pressure boundary parts are weld overlayed with Inconel 625. In addition, all internal wetted metallic parts are made out of Inconel 718 as standard. No elastomeric seals used apart from the stem packing
  • Large, expanding flow passages are used to allow the valve to handle solids and dirty fluids while minimising the potential for clogging
  • Characterised trim possible to maximise CV range. Also, trims are available in single and multi-stage configuration. Interchangeability of parts guaranteed
  • The design of internals and packing arrangements are optimised for easy maintenance and no components are screwed or welded to the pressure boundary parts


Performance data

Materials
Body / bonnet: 
AISI 4130 60K/ASTM A182 F22 60K w​ith 3.0 mm inconel 625 weld overlay
Trim:
718 nickel alloy with solid tungsten carbide

Material Classes
API material class HH as standard. Other classes available on request

Pressure Drop
Up to 600 bar pressure drop

Pressure rating and sizes
ANSI 1500 - 2500:  1-1/2”, 2”, 3”, 4”, 5”,6” 8”, 10”
API 5000 - 10000:  1-13/16”, 2-1/16”, 2-9/16, 3-1/8”, 3-1/16”, 4-1/16”, 5-1/8”, 7-1/16”, 9”

Temperature rating
Design temperature: -46°C to 150°C

Quality level
Standard: ASME B16.34; API PSL2; API PSL3 & API PSL3(G); NACE MR0175
Optional: PSL4 on request

Shut-off class
Standard: ANSI/FCI Class IV & Class V

Actuator types
Standard: Manual handwheel & electric motor operated
Optional:  Pneumatic; hydraulic
Special configurations on request

​Actuated or manual operation

​Manual Handwheel
  • External grease port lubricates threads and bearings.
  • Stem lock maintains set position.
  • Anti-rotation keys convert rotation from the drive bushing into linear movement.
  • Mechanical stroke indication as standard with excellent accessibility with high resolution.​
Electric Actuation
  • Standardisation of electric actuation completed.
  • Actuator gear unit designed to guarantee self-locking function.
  • Available compliant with end-user specifications.
Other Options
  • Low power electric, hydraulic, electro-hydraulic actuation methods are available on request.
  • Full range adjustable mechanical travel stop available on request.

Certification

  • Quality – ISO 9001
  • Metallurgy – NACE MR0175
  • Function – API PR-2
  • Fugitive Emission – ISO 15848-1/2
  • Fire-Safe – API 6FA
  • Hazardous Area – IEC Ex/ATEX/FM/C SA​

Product breakdown

Download product brochure in right hand section for larger view.

Latest News

Unconventional support for the unconventional oil and gas industry
01 July 2019
INWED19
17 June 2019
IMI CCI showcases choke valve at DUG Rockies conference
04 June 2019
Jackie Hu appointed Divisional Managing Director of IMI Critical Engineering
07 March 2019
Roy Twite to succeed Mark Selway as Chief Executive of IMI plc
05 March 2019
IMI Critical holds Safety Summit
21 September 2018
New HSE handbook to help keep field service engineers safe
10 August 2018
Safety first at IMI Critical
31 July 2018
IMI InterAtiva’s Series RK Valves certified ‘fire-safe’
24 July 2018
IMI CCI participates at regional VPP Safety Summit
08 June 2018
Largest Romanian customer recommends IMI Remosa
10 May 2018
Lean success in IMI Critical back office functions
04 May 2018
Isolation valves adapted for Fluidised Catalytic Cracking applications
30 April 2018
IMI Critical Korea closes in on world-class LEAN performance
27 April 2018
IMI board tours IMI Critical businesses
25 April 2018
New positioner software tools from IMI STI
08 February 2018
Launch of Zero Backlash Scotch Yoke Mechanism
16 January 2018
IMI Critical Korea certified to sell actuators in Europe
20 September 2017
IMI Critical named ‘supplier of the year’ by Korea’s Doosan
19 September 2017
100th Valve Doctor graduates from IMI Critical
13 September 2017
Top HSE certification for IMI Critical’s California site
12 September 2017
Launch of High Endurance Actuator
21 April 2017
Launch of AB6350 valve
06 April 2017
Launch of 100DPC Multi-trim
17 March 2017
Launch of 840GS control valve
22 December 2016
IMI Critical to exhibit new technology at ADIPEC 2016
25 October 2016
New graduates join IMI Critical in four countries
22 September 2016
IMI Critical to take stand at ONS 2016 in Norway
16 August 2016
IMI Critical opens new China plant in Qingpu
27 July 2016
IMI CCI Korea celebrates 2,000 days of no “Lost Time Accident”
25 July 2016
Visit to IMI Z&J Germany by the Russian Economic Bureau from Bonn
11 July 2016
IMI Z&J Düren moves into modern offices
08 July 2016
IMI Critical Engineering forms strategic partnership with MRC Solberg & Andersen
05 April 2016
IMI Way Day 2016 date announced
01 March 2016
NEW IMI Eye – fourth edition
26 February 2016
IMI Critical co-locates China businesses
20 January 2016
IMI CCI Switzerland gains certification for new generation safety valves
18 December 2015
IMI Critical rise to Dragon challenge
30 November 2015
IMI STI achieves CRCC approval for new products
24 November 2015
IMI Truflo Marine Attend the Engineering Technology and Innovation Exhibition 2015
23 November 2015
IMI CCI Sweden secures new contracts on three continents
23 November 2015
IMI Critical Engineering appoints new petrochemicals head
05 November 2015
IMI CCI Czech Republic gains ‘Safe Enterprise’ certification
03 November 2015
IMI Critical announces 90mRMB investment in China
29 October 2015
IMI CCI SriCity wins regional safety award
27 October 2015
Key clients attend grand opening of new Aberdeen facility
23 October 2015
IMI companies ‘act as one’ to deliver for customer
02 October 2015
IMI CCI Sri City approved by NTPC
01 October 2015
IMI Critical Engineering showcases innovation at Valve World Expo Asia
28 September 2015
Nexen awards IMI Orton
25 September 2015
IMI Critical Engineering celebrates opening of new Jubail repair centre
23 September 2015
IMI Critical and IMI Precision join forces at Valve World Expo + Conference Asia 2015
21 September 2015
IMI Critical Engineering opening of new Jubail Repair Centre
18 September 2015
IMI CCI India manufactures first 1050MW turbine bypass valve
20 May 2015
Largest ever contract for IMI Critical Engineering
18 February 2015
New Houston facility opens
12 February 2015
IMI Critical completes acquisition of Bopp + Reuther
02 January 2015
IMI Critical takes family of brands to Valve World 2014
11 December 2014
IMI STI doubles size of Italian plant
20 October 2014

Contacts

​Global sales:
imicci.sales@imi-critical.com​​​
Product - 100DPC Multi-trim DRAG® Production Choke Valve